QUESTION IMAGE
Question
multi-product process with setups
demand: 4,800 pints/week for each of 5 flavors
production rate: 6 pints/minute = 28,800 pints/week
setup time: 0.2 weeks, regardless of flavor
cycle 1, length: t weeks
assume the minimum cycle length $t = 6$ weeks is used
minimum batch size for one flavor:
Step1: Calculate total setup time
Total setup time = Number of flavors × Setup time per flavor
Total setup time = $5 \times 0.2 = 1$ week
Step2: Calculate available production time
Available production time = Cycle length - Total setup time
Available production time = $6 - 1 = 5$ weeks
Step3: Calculate total production needed
Total weekly demand = $5 \times 4800 = 24000$ pints/week
Total demand in cycle = $24000 \times 6 = 144000$ pints
Step4: Verify production capacity matches demand
Total production capacity in available time = $28800 \times 5 = 144000$ pints (matches total demand)
Step5: Calculate batch size per flavor
Batch size per flavor = Demand per flavor × Cycle length
Batch size per flavor = $4800 \times 6 = 28800$ pints
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28800 pints