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Question
these exercises require computations with bilateral tolerances of mating parts with interference fits. given dimensions a and b, compute the missing values in the tables. refer to figure 7 - 21 to determine the missing values in figure 7 - 22. figure 7 - 21 dia a ± 0.03 mm dia b ± 0.03 mm figure 7 - 22 basic dimension (mm) maximum diameter (mm) minimum diameter (mm) maximum clearance (mm) minimum clearance (mm) 59. dia a 9.94 dia b 9.85
Step1: Find the basic dimension of DIA A
Since the maximum diameter of DIA A is 9.94 mm and the tolerance is ±0.03 mm, we use the formula for maximum dimension $D_{max}=D_{basic}+tolerance$. Let the basic dimension be $x$, then $x + 0.03=9.94$. Solving for $x$, we get $x=9.94 - 0.03=9.91$ mm.
Step2: Find the minimum diameter of DIA A
Using the formula $D_{min}=D_{basic}-tolerance$, substituting $D_{basic}=9.91$ mm and tolerance = 0.03 mm, we have $D_{min}=9.91- 0.03 = 9.88$ mm.
Step3: Find the basic dimension of DIA B
Since the maximum diameter of DIA B is 9.85 mm and the tolerance is ±0.03 mm, using $D_{max}=D_{basic}+tolerance$. Let the basic dimension be $y$, then $y + 0.03=9.85$. Solving for $y$, we get $y=9.85 - 0.03=9.82$ mm.
Step4: Find the minimum diameter of DIA B
Using the formula $D_{min}=D_{basic}-tolerance$, substituting $D_{basic}=9.82$ mm and tolerance = 0.03 mm, we have $D_{min}=9.82- 0.03 = 9.79$ mm.
Step5: Calculate maximum clearance
Maximum clearance occurs when $D_{A(min)}-D_{B(max)}$. So, maximum clearance $=9.88 - 9.85=0.03$ mm.
Step6: Calculate minimum clearance
Minimum clearance occurs when $D_{A(max)}-D_{B(min)}$. So, minimum clearance $=9.94 - 9.79 = 0.15$ mm.
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| Basic Dimension (mm) | Maximum Diameter (mm) | Minimum Diameter (mm) | Maximum Clearance (mm) | Minimum Clearance (mm) | |
|---|---|---|---|---|---|
| DIA B | 9.82 | 9.85 | 9.79 | 0.03 | 0.15 |